365 laser cut items in 365 days. I provide the files so you can make your own copies and if you don't have access to a laser then I sell most items too.
Missing an svg file for an item? Have a suggestion for something? msraynsford+website@gmail.com

Wednesday, 4 May 2016

More Trophies


Last week I ran some more trophies up for a guild ball tournament. The 'Who Cares Who Wins' podcast guys ran their 'Insert Funny Name Here 3' tournament and wanted trophies for all the various prize places. I squeezed them in shortly after I fixed my laser and have held them off until now partly because I forgot about them.




Tuesday, 3 May 2016

Limit Switches


I had a few projects based around this sea bass test rig and the keen eyed amongst you may have noticed that this is actually sea bass 2. This time I needed some limit switches, this is to test the homing functions and software limits available in GRBL 0.9j. I set it up so that both switches are fixed on the framework (rather than x moving on the axis), this means I have to Home the Y axis before the X axis but it works pretty reliably.



Friday, 29 April 2016

Flux Capacitor


I needed a quick and dirty flux capacitor prop so I threw one together from laser cut parts. There are 4 LED's under each arm of the Y shape and they're connected to a Digispark board to make them flash. The whole thing runs on battery power. If I had more time and inclination I'd weather the paint effects slightly, round some of the corners off on the wires and recut the top panel but for now I'm pleased with the effect. (svg here)





Extractor Fail


After doing all those funny materials for the sample wall last week I guess my extractor fan must be clogged, smoke started creeping out the front of the machine and I realised how full the cutter was. I decided to plough on because I needed to get the jobs finished so I opened the lid, bypassed the switch and opened the garage door. This was the vast plume of smoke that came off one of my useless machine kits. So yeah, these things make a lot of smoke and some of it ultimately creeps out when you open the lid. More pics to follow when I get to the route of the problem.

Tuesday, 26 April 2016

Team Rembrandts Case Modding


Inspired by their foray into laser cutting Team Rembandts came back later in the afternoon to get some more cutting done. This time they decided to cut their logo into the lid of the PC case and insert orange plastic into the gaps. The panel was made from ABS plastic and we only had one shot at it, I overcooked it slightly but the final panel still came out really well. This may also be the last shot of my wooden bowl as I forgot to collect it back from them at the end of the day, no big deal I'm sure it would have been firewood in a few months time.



Case Modding


The guys from Cooler Master UK were exhibiting at the Maker Faire, they were making some amazing case modifications and had cut one of these spars out completely by hand. When they realised we had a laser cutter they bought their files down to us and we cut the rest of the spars for them. There are 2 slightly different designs, I overpowered the cuts and the whole thing took about 20 minutes but it sure beats doing it all by hand.


Monday, 25 April 2016

Sample Wall


There have been a lot of hexes produced over the last week and you're probably wondering where they are all going. We wanted to demonstrate all the materials that could be cut on a laser like the Vanilla box so we gathered them all together and put them onto a sample wall. Each Hex tile is placed loosely into the framework and held in with a wide border. The bottom border section contains a label for the material and where applicable who sells the material. One final hex contains text describing what the wall is about what we're demonstrating on each tile.

Gluing this all together took a whole day, last week was a long week and I haven't even mentioned the 'big' project yet :)






Polypropylene Samples


I did cut all 8 of the polypropylene colours available from Kitronik but I was running up against the deadline and I glued some of them down before I took the photos. Polypropylene is a weird material, it is laser safe and it does cut but the edge is never very nice, it also doesn't really engrave and it tends to warp while cutting. It is a good material when you need something thin and flexible.


Plastazote Samples


These samples were cut from coloured plastazote foam, Techsoft sells a multipack containing all eight different colours. I've cut a fair amount of this foam before with all the LRP weapons and it's my favourite foam material to laser. It actually feels like it cuts correctly rather than melting away from the beam.


Sunday, 24 April 2016

Microbit at the Maker Faire


I just got back from the UK maker faire, having a laser cutter on display means we can cut things for people while we're there. This morning Kitronik asked us to make an adapter for their micro:bits. The Maker faire badges had holes for attachments already and this adapter allowed the micro:bit to be hung from the maker badge.